UNITED STATES- The fundamental blueprint of commercial airplanes has remained relatively unchanged over the past six decades. Contemporary aircraft such as the Boeing 787 and the Airbus A350 retain the familiar silhouette of predecessors like the Boeing 707 and the Douglas DC-8, establishing the enduring “tube and wing” configuration during the late 1950s.
This persistence in design is attributed to the aviation industry’s steadfast commitment to safety, valuing established methodologies, and the continuous advancements in materials and propulsion technologies that sustain the relevance of traditional designs.
JetZero Innovation
However, a significant transformation is on the horizon. A novel aircraft configuration has been approved for takeoff in California skies. JetZero, based in Long Beach, recently announced that its 1:8 scale “blended wing body” prototype, Pathfinder, has obtained an FAA Airworthiness certificate, signaling imminent test flights.
Amidst the industry’s urgent quest to mitigate carbon emissions, it faces a uniquely challenging task compared to other sectors due to the entrenched nature of its core technologies. This presents a ripe opportunity for innovation.
The “blended wing body” resembles the “flying wing” design utilized in military aircraft like the renowned B-2 bomber, albeit with a more prominent midsection. Boeing and Airbus are exploring this concept, and JetZero’s recent milestone brings it closer to its ambitious target of introducing a blended-wing aircraft into service by 2030.
“We are deeply committed to achieving zero emissions in large jets, and the blended wing airframe holds the promise of a 50% reduction in fuel consumption and emissions,” stated Tom O’Leary, co-founder and CEO of JetZero, during an interview with CNN in August 2023. “This represents a remarkable leap forward compared to the industry’s current standards.”
Efficient and Affordable Aircraft
The blended wing concept isn’t entirely novel, with early attempts dating back to Germany in the late 1920s. In 1947, American designer Jack Northrop pioneered a jet-powered flying wing design, influencing the development of the B-2 bomber in the 1990s.
Serving as a fusion between a flying wing and a traditional “tube and wing,” the blended wing enables the entire aircraft to contribute to lift production, reducing drag. According to NASA, this design enhances fuel efficiency and enlarges payload areas within the aircraft’s central body. NASA conducted tests using the X-48 experimental aircraft.
Over 120 test flights spanning from 2007 to 2012, two unmanned X-48s demonstrated the feasibility of the blended wing concept. NASA states that such an aircraft would boast a wingspan slightly larger than a Boeing 747 and could operate from existing airport facilities. Additionally, it would weigh less, produce less noise and emissions, and incur lower operational costs than similarly advanced conventional transport aircraft.
Challenges and Opportunities of Blended Wing Aircraft
In 2020, Airbus developed a compact blended wing prototype that is approximately six feet long, hinting at future plans for a full-scale aircraft. Yet, despite its evident effectiveness, why hasn’t the aviation industry transitioned to this design?
According to O’Leary, a primary technical obstacle hinders manufacturers: the pressurization of a non-cylindrical fuselage. He explains that traditional tube-shaped planes are better equipped to handle the recurring expansion and contraction stresses during flights.
“In a ‘tube and wing’ design, the loads are separated — the tube bears the pressurization load, while the wings handle bending loads. However, a blended wing integrates these forces. We can address this challenge effectively only by advancing lightweight and robust composite materials.”
Introducing such a revolutionary shape would profoundly alter the interior layout and feel of the aircraft compared to today’s widebody planes. “It would feature a significantly wider fuselage,” O’Leary notes. “A typical single-aisle plane accommodates three by three seats, but this design resembles a shorter, broader tube. It can accommodate the same number of passengers but with potentially 15 to 20 rows across the cabin, depending on each airline’s configuration preferences.
“This presents airlines with a fresh canvas for interior layout. It’s fascinating to anticipate how they’ll utilize this expanded space.”
JetZero’s Future Goals
According to O’Leary, a comparable aircraft in terms of size would be the Boeing 767, a widebody, twin-engine plane introduced in the 1980s, typically accommodating around 210 passengers. Although still in production as a cargo plane, it was succeeded by the Boeing 787 for passenger use. It has a contemporary military variant, the KC-46, utilized by the US Air Force for aerial refueling.
JetZero plans to develop three variants concurrently: a passenger aircraft, a cargo plane, and a fuel tanker. The blended wing design is ideal for the latter, securing a $235 million contract from the US Air Force to develop a full-scale demonstrator.
The recently FAA-approved Pathfinder, a 12.5%-scale model, is set to fly by 2027. It is engineered for compatibility with Sustainable Aviation Fuel (SAF) and hydrogen and showcases JetZero’s commitment to environmentally friendly aviation.
However, building a new aircraft is a monumental task. JetZero’s ambitious goals face challenges, but the initial use of engines from existing narrowbody aircraft provides an advantage. Transitioning to hydrogen-powered propulsion requires the development of new engines.
JetZero’s Aircraft Interest and Efficiency Potential
JetZero has yet to disclose orders for its aircraft, but airlines are showing interest. “We’re already in discussions with major airlines worldwide because they’re eager to learn about the efficiency improvements.”
The feasibility of achieving a 50% reduction in fuel consumption remains to be seen. While NASA and Airbus aim for a more conservative 20%, the US Air Force suggests a 30% enhancement in aerodynamic efficiency.
Bailey Miles, an aviation analyst at AviationValues, notes that comprehensive aerodynamic testing is crucial, while a blended wing body can enhance fuel efficiency. Determining precise fuel consumption reduction without tests is challenging.
Miles highlights the revolutionary potential of the blended wing design despite its challenges, such as aerodynamic complexity and regulatory obstacles.
Richard Aboulafia, an aviation analyst at Aerodynamic Advisory, is optimistic about JetZero’s endeavor. He suggests the firm may require contractor assistance to progress the project.
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